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Structural Design & Remediation

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We are able to generate 2D and 3D models from captured survey information and existing drawings. We can accurately determine revised capacities and assess the life extensions of existing structures and structural elements. Decay, loss of section, material properties, geometry and change of use are a number of variables that can affect the performance and life span of any building or structure. This can all be modelled to represent a snapshot in time and assist with determining the structural integrity of existing assets.

All of our software interfaces with our drafting resource allowing us to accurately schedule components for fabrication purposes or cost analysis. By merging this data with our software we can generate powerful and detailed 3D graphical representations of any structure, or structural element, to better present our analysis results to our clients. These models can also be used to assists in desk top reviews of operational requirements where lifting or sliding of complex fabrications require to accurately interface with (or bypass) existing structural components or services.

We can accurately determine revised capacities and assess the life extensions of existing structures and structural elements.

UAV Inspection & Surveying Service

As part of Zenith’s expanding portfolio of services, we are pleased to provide our clients with our PfCO CAA licensed UAV Inspection and Surveying Service carried out by our team of 7 qualified pilots.

We are able to generate 2D and 3D models from captured survey information and existing drawings. We can accurately determine revised capacities and assess the life extensions of existing structures and structural elements.

Decay, loss of section, material properties, geometry and change of use are a number of variables that can affect the performance and life span of any building or structure. This can all be modelled to represent a snapshot in time and assist with determining the structural integrity of existing assets.

A UAV inspection allows for a visual examination of structures providing photographic and video records. Following the survey, a comprehensive report is compiled by our dedicated team of Structural Engineers. UAV inspections allow engineers to identify and assess the general condition of the structure. This combined with Zenith’s hands on survey capability offers clients a full suite of inspection services.

Our UAS platforms can be tailored to suit the prospective operation, whether it be for extended flight duration, thermography, high definition photo or video imagery.

Visual Survey

Using our 30x optical zoom camera we can capture detailed close-up video and still imagery, even when the survey environment does not allow us to fly close to the subject, such as operational flare tips and chimneys.  Ideal for condition surveys and defect identification on buildings and elevated structures.

  • Flare tip condition surveys
  • Cooling tower and chimney condition surveys
  • Roof and gutter inspections
  • Jetty inspections

Our high-resolution cameras are capable of 20Mp images and up to 5.2k definition video for high quality media for project highlights and marketing.

Thermographic Survey

Our thermal camera uses a specialized FLIR Tau 2 thermal sensor and a 4K visual camera along with image processors to render the results on a visual display. We have the capability to interrogate and interpret the survey data to identify temperature differentials and defects.

  • Insulation defects
  • Moisture ingress
  • Building heat loss

Orthomosaic and 3D Point Cloud

We can create high resolution orthomosaic images and 3D models of sites and structures by collecting a large number of individual overlapping photographs and processing them using specialised orthorectification software.

  • Site plans and construction progress
  • Surveying/measurements
  • Asset identification and virtual survey

Topographic Survey and Volumetric Measurements

3D point clouds can be further developed and interrogated using specialist software to produce topographic (contour) maps and surfaces.  Surfaces can be compared to enable volumetric calculations.

  • Site plan
  • Stockpile measurement

ROV Survey

Zenith also own an ROV for underwater inspections providing photo and video images.

  • Hydro scheme inspections
  • Jetty inspections

Hot Camera ‘Online’ Surveys

Our online internal inspection using remote ‘hot camera is a proven safe method which allows for the identification of defects internally prior to the shutdown thereby permitting adequate planning time to pre-order materials and compile an accurate scope of works to carry out any repairs during the shutdown.

Concrete Repairs & FRP Repairs

Zenith provides a comprehensive concrete repair service for reinforced concrete structures including small area repairs, crack injection, spalling repairs, FRP repairs including the reinstatement of larger defective areas.

Utilising a combination of specialist access and standard access, designed by our structural engineers, we install safe temporary works to be enable time saving and cost effective solutions.

Ducting, Flues & Cyclones

Zenith has a wealth of experience in the inspection and maintenance of ducts, flues and cyclones both internally and externally.  We have developed safe and innovative access methods to facilitate time saving inspections and repairs in confined spaces. In addition, we offer a comprehensive replacement service.

Our inspection services are overseen by our dedicated team of structural engineers.

 

Flare Stacks (Comprehensive Refurbishments)

We are able to safely undertake complete refurbishments of flare stacks under tight time constraints. We provide all of the required services in-house including structural engineering, HSE requirements, contract management and highly skilled on-site personnel.

Guy Wire Services

Zenith provides a comprehensive guy wire service for structures such as flare stacks, steel chimneys and masts. In addition, we specify and supply complete guy wire requirements.

Our dedicated team of fully qualified inspection engineers also facilitate all on-site access requirements throughout the full length of the guy wires. Following the survey, all of the information obtained is fed back to our Structural Engineers who compile detailed inspection reports complete with recommendations.

Please refer to the list below for our full range of guy wire services.

  • Inspection
  • Maintenance & Repair
  • Dismantling
  • Lubricating
  • Retention
  • Supply and Replacement
  • Verticality
  • Magnetic Inspection (LMA and LF)

Magnetic Inspection (LMA and LF)
Of particular note is our Magnetic Inspection (LMA and LF) service. Electromagnetic tests provide valuable additional information on the condition of wire ropes and are regarded as a useful addition to the visual inspection, particularly, where difficult access precludes a meaningful visual survey.

The permanent magnets induce a magnetic field around the rope, any defect within the wire rope creates a stray field, and this is detected and recorded on the data logger.

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