Engineering
& Inspection Services

Lifting Design

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In conjunction with our engineering, design and modelling capabilities, Zenith Consultants are able to offer solutions for complex rigging and lifting projects.

As full members of the Lifting Equipment Engineers Association, LEEA, we design and detail bespoke fabrications and solutions to our international customer base.

Where precise control, movement and weight measurement is required we are also capable of designing hydraulic lifting and sliding systems.

Zenith Consultants are able to offer solutions for complex rigging and lifting projects.

Offshore Lifeboat Davit Replacement

As part of Zenith’s services to the offshore industry, we specialise in the replacement of lifeboat davits on gas and oil platforms. Detailed below gives an overview of a recently completed project that was executed in a safe, cost effective and timely manner:

Zenith was contacted by Shell UK Limited, who operates several offshore platforms in the North Sea, to change out the top vertical section (max 2.5Te lifts) on three of their lifeboat stations and to install new lifeboats. The project presented two key problems:

Firstly, the offshore platform crane could not reach the area where the lifeboat stations were located and secondly, the access to and around the stations proved extremely tight for manoeuvrability of necessary plant, equipment and the newly fabricated vertical sections. The client considered using temporary mobile cranes, additional lifting points and how to utilize scaffolding to allow the crane suitable access, however, this solution would prove onerous due to the load bearing on the platform. An alternative solution had to be found. Zenith proposed the following NINE step solution to the client, which was duly considered and accepted.

STEP 1 – Initial Concept Design

STEP 2 – Full Design Works

STEP 3 – Fabrication and Testing of Equipment

STEP 4 – Project Management of Site Works

STEP 5 – Offshore Pre-Outage Works:

  1. Mobilise to Offshore Platform and unload equipment and transport to work areas
  2. Install lifting runway beam and install lifeboat deck level winch
  3. Install diverter system and associated rigging and install platform temporary support trestles
  4. Prepare first new platform on weather deck and lift first new platform on to temporary support trestle
  5. Install fall arrest lines over original first lifeboat and assist with initial stripping of equipment.

STEP 6 – Replace First Lifeboat

STEP 7 – Replace Second Lifeboat

STEP 8 – Replace Third Lifeboat

STEP 9 – Offshore Post-Outage Works

Heater & Vessel Access

We are industry leaders in the design, installation and operation of bespoke innovative temporary suspended access platforms to gain full internal access in heaters and vessels during refinery turnarounds, particularly where time is at a premium. Comprehensive confined space control protocols are implemented.

Typically the access platforms can be installed within an extremely short period allowing more time for detailed inspections and repairs.

Demountable Flare Stacks – Riser Replacement & Erection

We are proud to offer our clients a complete riser replacement and flare tip replacement service on flare structures for the petrochemical industry, including all structural engineering requirements.

We are heavy lifting equipment specialists and we operate worldwide and our portfolio of clients include the world’s leading oil and gas companies. Often working under tight time constraints, Zenith has a reputation for safety, efficiency and attention to detail.

In-house, we provide all of the specialist structural engineering, site management, project execution and extensive know-how.

Zenith can design and supply a comprehensive range of replacement rigging equipment including winch supply.

Steel Chimney – Erection

We design and erect new steel chimneys, replacement liners for both steel and concrete chimneys, ducting design and installation, access ladders and platforms. Repairs and maintenance also fall within our remit, and where this is not feasible we undertake the demolition of the existing chimney.

This is in itself a complex operation as the chimneys can be up to 6500mm in diameter with each section running to 50m in length. Coupled with the fact that the chimneys are often in the proximity of other plant and facilities, this places considerable emphasis on completing the process with the minimum of disruption and the greatest of care.

  • Inspection
  • Maintenance & Repair
  • Dismantling
  • Guy Wire Services
  • Inspection
  • Lubrication
  • Retention
  • Replacement
  • Verticality
  • Magnetic Inspection (LMA and LF)

Ground Flares

Zenith specialises in the installation of ground flares for the petrochemical industry. We provide a comprehensive installation service including all mechanical and welding requirements. We are proud to have constructed the largest ground flare in Europe.

We have all of the in-house expertise to offer our clients an unrivalled level of service.

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