Zenith Welding Team
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Mechanical & Welding Services

Zenith provide industry leading welding services that guarantee the longevity and durability of any structure. Our team comprises highly skilled professionals who possess the latest industry accreditations and certificates, meeting both British and American standards.

We take pride in our certified range of welding repair and installation services. Our skilled team work in demanding industrial environments such as oil, gas, power stations, cement plants, and petrochemical sectors, adhering to B31.1, BS EN and ASME standards. Welding repairs and installations are carried out during tight shutdown periods at both high and low levels.

Welder Procedure Qualification/Certification

  • Execution class: Up to EXC3 According to BS EN 1090-2: 2018
  • ASME 1X
  • BS EN 9606-1
  • BS EN ISO 15614 1:2017 and A1:2019

Piping Installation

  • Personnel Trained to ECITB MJI10 manual torquing 18 tension 19 torquing
  • Personnel Experience and ECITB trained to Swagelok Small Bore Tube Fitting Installation

LOKRING®

Zenith is a trained and approved installer of the LOKRING® system and able to install:

  • MAS-3000 carbon steel series pipe fittings
  • SS40 and SS-3300, 316L stainless steel series pipe fittings
  • CN-200 90/10 copper nickel series pipe fitting
  • CN-700 copper nickel pipe and tube fittings

The main advantage in using the LOKRING® method is that it eliminates the need for hot works at height in a refinery environment or offshore.

 

Expansion Joint Maintenance, Cladding & Insulation

Utilising a combination of Zenith specialist access techniques, we provide a safe and extremely cost effective solution for the supply and replacement of expansion joints. Very often access proves to be an issue. Our world class structural engineers design innovative access methods proving to save significant time, which is a crucial aspect of any turnaround.

In addition, we perform a comprehensive range of industrial cladding services to structures throughout the industrial sector.

Ducting, Flues & Cyclones

Zenith has a wealth of experience in the inspection and maintenance of ducts, flues and cyclones both internally and externally.  We have developed safe and innovative access methods to facilitate time saving inspections and repairs in confined spaces. In addition, we offer a comprehensive replacement service.

Our inspection services are overseen by our dedicated team of structural engineers.

 

Heater & Vessel Access

We are industry leaders in the design, installation and operation of bespoke innovative temporary suspended access platforms to gain full internal access in heaters and vessels during refinery turnarounds, particularly where time is at a premium. Comprehensive confined space control protocols are implemented.

Typically the access platforms can be installed within an extremely short period allowing more time for detailed inspections and repairs.

Maintenance – Industrial Chimneys

The inspection, maintenance, repair and demolition of industrial chimneys remains our core activity. The successful external and internal refurbishment of these structures requires a thorough survey to establish the true extent of the repair work required. A full digital survey is the first stage in a five-phase operation that includes access equipment design, installation, load testing and repairs. We offer an online hot camera inspection as digital photography can reveal weaknesses and defects that require attention, for example to the interior lining and brickwork, baffle walls and flue inlets. Critically, it also enables engineers to plan in advance of a shutdown.

Steel Chimney – Erection

We design and erect new steel chimneys, replacement liners for both steel and concrete chimneys, ducting design and installation, access ladders and platforms. Repairs and maintenance also fall within our remit, and where this is not feasible we undertake the demolition of the existing chimney.

This is in itself a complex operation as the chimneys can be up to 6500mm in diameter with each section running to 50m in length. Coupled with the fact that the chimneys are often in the proximity of other plant and facilities, this places considerable emphasis on completing the process with the minimum of disruption and the greatest of care.

  • Inspection
  • Maintenance & Repair
  • Dismantling
  • Guy Wire Services
  • Inspection
  • Lubrication
  • Retention
  • Replacement
  • Verticality
  • Magnetic Inspection (LMA and LF)

Demountable Flare Stacks – Riser Replacement & Erection

We are proud to offer our clients a complete riser replacement and flare tip replacement service on flare structures for the petrochemical industry, including all structural engineering requirements.

We are heavy lifting equipment specialists and we operate worldwide and our portfolio of clients include the world’s leading oil and gas companies. Often working under tight time constraints, Zenith has a reputation for safety, efficiency and attention to detail.

In-house, we provide all of the specialist structural engineering, site management, project execution and extensive know-how.

Zenith can design and supply a comprehensive range of replacement rigging equipment including winch supply.

Maintenance & Repair

Zenith specialises in carrying out repairs throughout all industrial, commercial and residential sectors. We provide all of the trades and skills required to maintain and repair buildings and structures. We work for the world’s leading companies ranging from petrochemical, power, steel and cement to academia, hospitals, local courts and much more.

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